Ispat ERP
Heavy Metallurgy, Continuous Blast Furnace & Hot Rolling Mill OS
Mission-critical, end-to-end steel plant and metallurgical enterprise resource planning. Engineered for real-time heat tracking, automated weighbridge sync, blast furnace telemetry, and multi-tier compliance under extreme ambient production loads.
160-Ton Ladle Furnace Sync
Operational Uptime across active rolling mills
Weighbridge & optical sensor sync latency
Tax & E-Way Bill automated gate clearance
Melt Shop & Dispatch Operational Console
R. K. Sengupta
Continuous Casting Unit - Shift A
arrow_upward +14.2% vs 7-day average
E-Way Bills synced with GST portal
timer Avg turnaround: 6.4 minutes
Real-Time Heat & Billet Tracking Log
| Heat ID | Steel Grade | Weight (MT) | Temp (°C) | Tax Status | Gate |
|---|---|---|---|---|---|
| HT-2025-9841 | IS 2062 E250BR | 42.8 MT | 1624°C | E-INVOICED | Gate-4B Out |
| HT-2025-9842 | SAE 1018 Billet | 54.0 MT | 1618°C | CLEARED | Gate-1 In |
| HT-2025-9843 | Fe 550D TMT Bloom | 61.2 MT | 1595°C | WEIGHBRIDGE SYNC | Bay-3 Standby |
| HT-2025-9844 | SS 304 High-Carbon | 38.5 MT | 1631°C | CLEARED | Gate-2 Yard |
Direct Sensor Ingestion
Native OPC-UA, Modbus TCP & RS485 communication protocols with zero bridge dependencies.
Automated GST & E-Way Sync
Instant government portal handshakes upon weighbridge tare calculation for error-free dispatches.
Multi-Warehouse Billet Mapping
3D spatial stack layout tracking every bloom, heat chemistry bundle, and secondary cooling yard.
Enterprise Capabilities Engineered for Heavy Industry
Purpose-built modules to eliminate production bottlenecks, reduce material shrinkage, and guarantee regulatory compliance across integrated and mini steel plants.
Real-Time Inventory & Scrap Tracking
Complete visibility across scrap yards, raw DRI feeding hoppers, ferroalloys, and multi-bay stockyards.
- check_circle Live Billet, Bloom & Slab Tagging: Seamless integration with industrial ruggedized RFID readers and high-temperature thermal barcode tags.
- check_circle Scrap Grading & Moisture Deduction: Automated yard stock reconciliation factoring density grading (HMS-1/2), skull deduction, and moisture adjustments.
- check_circle Automated Reorder Thresholds: Dynamic ERP lead-time triggers for raw flux, coke, ferro-silicon, ferro-manganese, and refractory bricks.
Automated Billing, Invoicing & GST
Zero manual transcription risk during dispatch. Instant legal compliance prior to industrial gate release.
- check_circle Instant 1-Click E-Invoice & E-Way Bill: Automatic API transmission to official tax portals straight from live weighbridge gross-tare weights.
- check_circle Dynamic Freight & Demurrage Calculation: Configurable multi-rate destination tariff tables, trailer detention charges, and multi-drop delivery manifests.
- check_circle Letter of Credit (LC) & Bank Guarantee Lock: Automated credit check barriers physically prohibiting gate-pass issuance if LC margins are exceeded.
Heavy Plant Production & Melt Shop Telemetry
Direct machine interface capturing chemical composition and thermodynamic heat curves in high-frequency increments.
- check_circle Continuous Heat Chemistry Logging: Spectrometer data auto-capture (Carbon, Sulphur, Phosphorus, Manganese ppm) instantly linked to unique Heat IDs.
- check_circle Rolling Mill Downtime & Power Optimization: Granular OEE logging detailing cobble causes, pass change delays, and peak/off-peak kVA tariff optimization.
- check_circle Mill Test Certificates (MTC) Automation: Automatically generate ISO 10474 / EN 10204 3.1 accredited test inspection sheets signed digitally per customer dispatch.
Workforce, Shift Rostering & Integrated Payroll
Configured specifically for multi-shift metallurgical operations, high-risk safety zones, and complex contract labor rules.
- check_circle Biometrics & Hazardous Zone Access Control: Facial recognition and iris scanning paired with PPE compliance verification at caster and furnace entries.
- check_circle Overtime & Extreme Environment Allowances: Rule-based calculation of hot-work stipends, night shifts, overtime hours, and mandatory safety cooling breaks.
- check_circle Contractor Billing & Statutory Labor Audits: Automated reconciliation of contractor headcount against weighbridge production tonnages with ESIC/PF checks.
Trusted by Over 45 Integrated Steel Mills and Mini Rolling Plants
Deployed in plants processing over 12 million metric tons of crude steel annually, maintaining uninterrupted 24x7 production continuity.
Ready to deploy Ispat ERP in your steel or manufacturing plant?
Our principal enterprise metallurgical architects conduct comprehensive plant-floor discovery to draft your bespoke integration blueprint within 10 business days.